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reject panel routing slots wider than board clearance - #4889

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mohan-bee wants to merge 1 commit into
repro/panel-routing-gap-overlapfrom
fix/panel-routing-gap-overlap
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mohan-bee wants to merge 1 commit into
repro/panel-routing-gap-overlapfrom
fix/panel-routing-gap-overlap

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@mohan-bee

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Motivation

Before

  • routing cutouts can enter neighboring boards when the available clearance is smaller than their width.

After

  • compare actual board-outline clearance against the scaled routing width and stop rendering before emitting unsafe cutouts.
  • cover enlarged cells and scaled/equal gaps, and correct the older grid fixture; focused tests, type checking, and build pass, with existing snapshot failures reproduced on main.

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vercel Bot commented Oct 24, 2026

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